Safety Risk Management of Automaker Industries Using Combination of Fuzzy FMEA and Vikor (Case Study: Pre-Paint Hall of Iran-Khodro Company)
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Abstract
Human resources as the most important factor in the production and service have always been threatened by several factors. Among them, work-induced accidents are of the most important. Safety risk management plays an important role in reduction of their effectiveness. The purpose of this study is assessment and management of safety risk in automaker industries. This present study was carried out in pre-paint hall of Iran-Khodro Company (surface preparation process). In this regard, FUZZY FMEA method and VIKOR technique were applied to assess the potential detected failure modes and to prioritize corrective actions, as well as representation of appropriate solutions, respectively. Team of HSE experts included 15 persons were used for weighting and prioritizing corrective actions, criteria and scoring of risk factors. The result showed that 6 activities with the risk of “Electric shock”, “Collisions with objects and fire” and “Fire and Explosive” were identified in high level safety risks. Finally, some corrective actions likes “Using of insulation equipment, gloves and flooring”, “General safety training”, “Periodic visit of fire alarm” were used for management of the risks.
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Iran-khodro Co., report of activities and implementation steps in Irankhodro paint Hall, 2015. [In Persian]
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-Mearns, K., Whitaker, S., Flin, R., (2001). Benchmarking safety climate in hazardous environments: a longitudinal inter – organizational approach. Risk Analysis 21 (4): 771-786.
-Mohanty, p and Mahapatra, S. (2014). A Compromise Solution by VIKOR technique for Ergonomically Designed Product with Optimal Set of Design Characteristics, Procedia Material Science, 6: 633-640.
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-Pillay, A., and Wang, J. (2003). Modified failure mode and effects analysis using approximate reasoning, Reliability Engineering and System Safety, 79: 69-85.
- Spath, P.L. (2003). "Using failure mode and effects analysis to improve patient safety." AORN J. 78 (1): 16-37.
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-Tay, K., M and Lim, Ch, P, (2006). Fuzzy FMEA with a guided rules reduction system for prioritization off failures, International Journal of Quality and Reliability Management, 23:1047-1066.
-Wang Y.M. chin, K.S., Poon, G.K.K. Yang J.B. (2009). Risk evaluation in failure mode and effects analysis using Fuzzy weighted geometric mean, Expert Systems with Application, 36: 1195-1207.
-Wei, J., and Xiangyi, L. (2008). The Multiple Attributed Decision-Making VIKOR technique and Its Application. IEEE, 1-4.
-Xu, K., Tang L.C., Xie, M., Ho, S.L., Zhu, M.L. (2002). Fuzzy assessment of FMEA for engine systems, Reliability Engineering and System Safety, 75: 17-29.
- Yeh, R.H. and M.-H. Hsieh. (2007). "Fuzzy assessment of FMEA for a sewage plant." J Chin Inst IndustEng. 24(6): 505-512.
-Zhang, Z. and X, Chu. (2011). "Risk prioritization in failure mode and effects analysis under uncertainty."Expert Syst Appl, 38 (1): 206-214.
Amiri, M., (2007). Group decision making to select car tools using Fuzzy VIKOR, industrial management studies, 6th year, N. 16, 167-188. [Persian]
Jozi, A., Ataei, S (2013). Assessment and management of safety and health risks of Irankhordo Diesel with William Fine method. 16th national congress of the environment health. [Persian]
Iran-khodro Co., report of activities and implementation steps in Irankhodro paint Hall, 2015. [In Persian]
Nosrati Nahook, H., and Eftekhari, M., (2013). A new method to select the features based on Fuzzy Logic. Journal of Smart systems in Electronic Engineering, 4th year, N.1, 71-84. [Persian]
-Aaserud, M., Trommald, M. and Boynton, J. (2001)."Elective surgery--cancellations, ring fencing and efficiency". Tidsskr Nor Laegeforen, 121 (21): 2516-9.
-Abdelgawad, M. and Fayek, A. (2010). "Risk Management in the Construction Industry Using Combined Fuzzy FMEA and Fuzzy AHP." J Constr Eng Manage, 136 (9): 1028-1036.
-Arji, M. (2012). Statistical report work related accidents in in the year 2012. Office of statistics and economics and social computing, social security organization.
-Chin, K. S. Chan A. and Yang J. B. (2008). Development of a Fuzzy FMEA based product design system, International Journal of Advanced Manufacturing and Technology, 36, 633-649.
-Craddock, H., (1997). Safety hand in hand with quality, Quality world, 23(7): 558-60.
-Guimar, A.C.F. and Lapa,C.M.F. (2004). "Fuzzy FMEA applied to PWR chemical and volume control system." Prog Nucl Energ. 44(3): 191-213
-Hu, A.H., et al. (2009). "Risk evaluation of green components to hazardous substance using FMEA and FAHP." Expert Syst Appl. 36 (3): 7142-7147.
-Kutlu, A. C. and Ekmekciog I. M. (2012): Fuzzy failure modes and effects analysis by using fuzzy TOPSIS based fuzzy AHP- Expert systems with applications, 39:61-67
-Kumru, M. and P.Y. Kumru. (2013). "Fuzzy FMEA application to improve purchasing process in a public hospital." Appl Soft Comput. 13 (1): 721-733.
- Lee, D.C. and B.E. Rieman. (2009). Population viability assessment of salmondis by using probabilistic networks. N. Am. J. Fish. Manage. 17:1144-1157 .
-Liu, H.C. and Liu, L. and, N. and Mao, L. X. (2012). Risk evaluation in failure mode and effects analysis with extended VIKOR under Fuzzy environment expert systems with applications, 39.12926-12934.
-Mearns, K., Whitaker, S., Flin, R., (2001). Benchmarking safety climate in hazardous environments: a longitudinal inter – organizational approach. Risk Analysis 21 (4): 771-786.
-Mohanty, p and Mahapatra, S. (2014). A Compromise Solution by VIKOR technique for Ergonomically Designed Product with Optimal Set of Design Characteristics, Procedia Material Science, 6: 633-640.
- Opricovic, S., and Tzeng, G. (2004). Compromise solution by MCDM methods: A comparative analysis of VIKOR and TOPSIS, European. Journal of Operational Research, 156(2), 445-455.
-Pillay, A., and Wang, J. (2003). Modified failure mode and effects analysis using approximate reasoning, Reliability Engineering and System Safety, 79: 69-85.
- Spath, P.L. (2003). "Using failure mode and effects analysis to improve patient safety." AORN J. 78 (1): 16-37.
- Sharma, R.K., Kumar,D. and Kumar,P. (2008). "Predicting uncertain behavior of industrial system using FM—A practical case." Appl Soft Comput, 8 (1): 96-109.
-Tay, K., M and Lim, Ch, P, (2006). Fuzzy FMEA with a guided rules reduction system for prioritization off failures, International Journal of Quality and Reliability Management, 23:1047-1066.
-Wang Y.M. chin, K.S., Poon, G.K.K. Yang J.B. (2009). Risk evaluation in failure mode and effects analysis using Fuzzy weighted geometric mean, Expert Systems with Application, 36: 1195-1207.
-Wei, J., and Xiangyi, L. (2008). The Multiple Attributed Decision-Making VIKOR technique and Its Application. IEEE, 1-4.
-Xu, K., Tang L.C., Xie, M., Ho, S.L., Zhu, M.L. (2002). Fuzzy assessment of FMEA for engine systems, Reliability Engineering and System Safety, 75: 17-29.
- Yeh, R.H. and M.-H. Hsieh. (2007). "Fuzzy assessment of FMEA for a sewage plant." J Chin Inst IndustEng. 24(6): 505-512.
-Zhang, Z. and X, Chu. (2011). "Risk prioritization in failure mode and effects analysis under uncertainty."Expert Syst Appl, 38 (1): 206-214.
| Files | ||
| Issue | Vol 12 No 4 (2020) | |
| Section | Original Article(s) | |
| Published | 2020-12-16 | |
| Keywords | ||
| Risk management Safety risk VIKOR technique FUZZY FMEA Automaker industries | ||
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This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License. |
How to Cite
1.
Babaei A, Miri Lavasani SM, Nassiri P, Noroollahi Y. Safety Risk Management of Automaker Industries Using Combination of Fuzzy FMEA and Vikor (Case Study: Pre-Paint Hall of Iran-Khodro Company). Int J Occup Hyg. 2020;12(4):351-364.
